Branford Bike - Started in June, 1976 Branford Bike
129 Sagittarius Skyway, PO Box 1711, Emigrant, MT 59027 USA
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Hubs and Derailleurs Section: Page 17

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- Frame and Fork Dropout Alignment -

- Derailleur Parts, Tools and Maintenance Tips -

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Frame and Fork Dropout Alignment
 
 
Level of Difficulty  
Tools and Supplies

This article will discuss alignment of rear wheel dropouts and fork dropouts. See also related article, Frame Alignment..
For rear derailleur hanger alignment, see Park DAG-1 use.

The front and rear wheels fit inside frame axle dropouts. These dropouts should be aligned so the inside faces are parallel to one another and square to the axis of the hub axle. If a dropout is badly mis aligned, it may make the wheel difficult to get in and out. Additionally, it will stress the axle when the quick release is closed. The face of the hub locknut will try to align with the dropout face. A bent dropout will cause the axle to flex and in some cases bend and break. Typically, mis aligned dropouts will not effect how a wheel centers in a frame, unless the dropout is extremely mis aligned.


Bent dropouts will stress axle through the hub locknuts.

Important Alignment Note

There are some bicycle dropout designs that do not allow correction by bending, or cold-setting. Extremely extremely thick dropouts typically cannot be bent. Other examples include most suspension forks, most titanium frames, and oversized dropouts for the 14mm "freestyle/bmx" axles.

When a dropout is bent for correction, the frame tubing does not bend. Additionally, the dropout face does not bend. What is being bent is the narrow section between frame and dropout. If there is not a narrow section between the frame and dropout, it may not be repairable. Without this "neck", you are attempting to bend the frame tube.

Additionally, dropouts that are bonded into the frame, such as on carbon fiber frames, may not be repairable. Consult with the manufacturer if in doubt. However, even if the bicycle design will not allow correction, it is useful knowledge to inspect dropout alignment.


An example of non-repairable bonded dropouts in a carbon fork.

Once dropouts are aligned, they tend not require constant re-checking. When the hub is clamped in place, the system is quite strong. Even extreme riding and smashing the wheel is unlikely to bend the dropouts.

Procedure for Dropout Alignment

  1. Rear dropouts with centering screws: First, install dished wheel in frame, and pull axle to screws. Check that wheel is centered, adjust screws as necessary.
  2. For the rear, slide spacer to inside of dropouts. For front, slide wide spacer to outside of dropouts.

  3. Pull FFG-1 fully up into dropout. Hold threaded shaft and secure T-handle clockwise firmly against dropout. If tool begins to move, stop securing, tool is tight enough.
  4. Adjust bushings until there is a slight gap between them. Move threaded bushings side to side until gap is centered in dropouts.

  5. View FFG-1 from all directions for any offset between bushings. Error may also be felt by running a finger across the gap.


    An example of parallel but offset dropouts. Move left side upward and right side downward.


    Begin by moving left dropout upward.

  6. To correct by bending, grab bushing with one hand, and handle with other. Bend by moving hands opposite directions. If in doubt as to which side to bend, flex gently and note movement of bushing before proceeding to bend.

  7. Correct offset until bushing cylinders show no error greater than 0.5mm.
  8. View bushings for any gap opening that is not parallel to face of bushing. Correct by bending dropout. Again, if in doubt in choosing one side, flex handle and note movement of bushing. If largest gap is less the 0.5mm, drop outs are adequately aligned.

See also related article, Frame Alignment..

Information and photos are courtesy of Park Tool.
Visit their site at ParkTool.Com
 
Campagnolo Derailleur Parts, Tools, Maintenance and Tool Use Tips:
  • We stock a wide range of genuine replacement parts, bearings and tools for Campagnolo derailleurs. Click on the underlined text below to read more about:
  • Visit our Front Derailleur parts page to read about genuine Campagnolo front derailleur replacement parts.
  • Visit our Rear Derailleur parts page to read about genuine Campagnolo rear derailleur replacement parts.
  • Visit our Derailleur Tools page to read about tools for derailleur maintenance and hanger and frame alignment.
  • Visit our Front Derailleur Adjustment page to read about tools and tips so you may perfectly adjust your front derailleur.
  • Visit our Rear Derailleur Adjustment page to read about tools and tips so you may perfectly adjust your rear derailleur.
  • Visit our Rear Derailleur Overhaul page to read step by step instructions for taking apart and rebuilding your rear derailleur.
  • Visit our Rear Derailleur Hanger Alignment Tips page to read about repair and maintenance procedures for rear derailleur hanger alignment.
  • Visit our Frame Alignment Tips page to read about repair and maintenance procedures for frame alignment.
 
 
 
100% Satisfaction Guaranteed

At Branford Bike we want you to be happy and satisfied with everything you purchase from us. We understand that sometimes you will need to return a product because it was not quite what you wanted. You may return anything you purchase from us within 60 days and unused, for an immediate exchange or refund.

 
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Page 16
Rear Derailleur Alignment

Hubs
Table of Contents

Branford Bike Catalog
Main Table of Contents

Page 18
Frame Alignment
Branford Bike Catalog Index
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Branford Bike Online Catalog - Archival Edition
brought to you by the former owner of Branford Bike, Tim Brockett via his personal web site, TimsLife.Com
This is an archival edition of the Branford Bike web site from February 2006. Complete with product photos, prices, how to articles and technical specifications it is a treasure trove of accurate, detailed and historical information.

In July of 2006 Branford Bike was incinerated by a huge forest fire. No one was hurt but the inventory and buildings were completely destroyed. I witnessed the fire and stayed until the trees were burning in my driveway. At that point I hiked from Branford Bike, through the smoke and embers, down the mountain to my Jeep 3 miles away. I took photos and wrote about the harrowing experience so everyone could see what I saw. My insurance was generous and I later rebuilt my home and started another business selling books. Read the story here.

Branford Bike was a huge part of my life for over 30 years; June 1976 to July 2006. I enjoyed those years tremendously and Branford Bike was often a labor of love. I hope you enjoy browsing through the archival catalog. If your visit brings back pleasant memories please share them with me via e-mail at timbrockett@gmail.com .

If you find any printed Branford Bike catalogs, advertisments or flyers please scan them as a PDF and email. Or you may mail them via US Post to Tim Brockett, PO Box 1711, Emigrant, MT 59027. Eventually I will post them in a Memorabilia catalog section.

Many Thanks and Best Wishes,
Tim Brockett
 
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