Branford Bike - Started in June, 1976 Branford Bike
129 Sagittarius Skyway, PO Box 1711, Emigrant, MT 59027 USA
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Bicycle Bottom Brackets Section: Page 5

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- Introduction -

- Using the Park BTS-1 BB Tap Set -

- Using the Park BFS-1 Pro Facing Cutter -

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Bottom Bracket Cutting Tips
 
 

Level of Difficulty  

Bottom Bracket Tapping, Threading, Chasing and Facing

Typical Tools and Supplies Needed

  • Repair Stand
  • Bottom Bracket Tap Set (tapping and facing) BTS-1.
  • Bottom Bracket Facing Set (facing only) BFS-1.
  • Cutting Fluid Kingsbridge Cutting Oil.
  • Measuring Caliper
  • Thread pitch gauge
  • Degreaser, to clean your frame after working on it.
  • This article discusses the proper use of Park Tool BTS-1, bottom bracket taps, and Park Tool BFS-1, a bottom bracket facing tool.

    Most bottom bracket shells have an internal thread to accept bottom bracket bearing units from numerous manufacturers. If these threads are not in acceptable condition, they will need preparation. Threads may need realignment, or may have weld splatter from manufacturing that prevent the threading of the bearings. Bottom bracket shells may be out of round due to welding during manufacturing. Additionally, some bearing systems benefit from having the faces of the bottom bracket shell parallel to each other and at right angles to your bottom bracket spindle. Proper facing will often improve bearing adjustment and longevity.

    The Park Tool BTS-1 Bottom Bracket Tapping and Facing Set will prepare threads and also allow facing of the shell. It consists of two handles, two taps and a facer. The taps are installed, and left in place as guides for the facer, if facing is desired. Facing is done with hand pressure, which is typically adequate for most bikes.

    The Park Tool BFS-1 Pro Facing Set consists of one handle with a strong spring pressure system, two threaded bushings, and one facing cutter. It is intended for heavy duty facing only. The threaded bushings require a properly threaded bottom bracket so it is best to tap the shell before using the Park BFS-1 Facing tool. The spring pressure system on the BFS-1 allows much greater load to be applied during facing, and will remove material in a shorter time as compared to the hand pressure of the BTS-1 system.

    The common thread for bottom brackets is 1.37” x 24 TPI or in metric, 35mm x 24 TPI. It has been the habit to name the thread standard by the country of origin, even if the thread is no longer used there. France for example now uses the ISO 1.37” x 24 TPI, but the 35mm x 1mm is called “French” threading. The following is a table of threading used in bicycle bottom brackets.

     
    Bottom Bracket Thread Name Nominal Thread Description Cup Ouside Diameter Shell Inside Diameter
    ISO/English 1.37” x 24 TPI 34.6-34.9mm
    Left-hand thread on drive side
    33.6-33.9mm
    Italian 36mm x 24 TPI 35.6-35.9mm
    Right-hand thread both sides
    34.6-34.9mm
    French
    obsolete, rarely seen
    35mm x 1mm 34.6-34.9mm
    Right-hand thread both sides
    33.6-33.9mm
    Swiss 35mm x 1mm 34.6-34.9mm
    Left-hand thread drive side
    33.6-33.9mm
    Whitworth
    Obsolete, but common
    on older English 3 speeds
    1-3/8" x 26 TPI 34.6-34.9mm
    Left-hand thread drive side
    33.6-33.9mm
     

    IMPORTANT NOTE
    The common ISO/English thread standard found on most bikes uses a left-hand thread on the drive side of the bike. The drive side is also called "chainring side", and is the right side as seen when you are sitting on your the saddle. A left-hand thread on the drive side is done so the cup tends to be self tightening. This may appear counter-intuative, but because the ball bearings are rotating, the load direction of pedaling is reversed. The taps of the Park BTS-1 and the threaded bushings of the Park BFS-1 are marked for thread direction with LH, for left-hand, and RH for right-hand. These marking DO NOT refer to side of bike. Some bottom brackets are marked with LH and RH that do refer to side of bike. Always check slope of thread if in doubt.

    The above photo shows threaded bushing for the Park BFS-1 Facing cutter, a Shimano cartridge bottom bracket, and taps for the Park BTS-1 bottom bracket tap set. Please note that the Shimano cartridge bottom bracket is marked (L= Left and R = Right) in reference to which side of your bike the cup should go into. Park Tool bushings and taps reference the thread direction. RH = right hand threads and LH = left hand threads.

     
    Park BTS-1 Tapping Procedure
     

    The photo below shows left and right hand thread, English bottom bracket taps. Note the red arrow pointing to the first section of each tap. A right-hand threaded tap begins with the starting or first thread on the right. A left-hand threaded tap begins with the starting thread on the left.

    Tap thread direction

    Inspect the starting thread of each tap to confirm thread direction.

    1. Identify the thread type used for your bottom bracket shell. Measure the bottom bracket cups with a thread gauge and compare them to the chart above. Often, the thread size will be stamped directly on the cup also.
    2. Check the taps carefully on your Part BTS-1 bottom bracket tap set. If they are ISO/English thread, identify the left-handed thread for the drive side (right side) of your bike.
    3. Install the taps simultaneously into your bottom bracket shell, with the correct tap on each side. This ensures each tap is aligned as it connects with the first internal thread.


      Guide the taps gently and simultaneously into shell.

    4. Stop and apply generous amounts of Kingsbridge Cutting Oil.
    5. Turn the first tap in SLOWLY ¼ turn, then back slightly, then advance again ¼ turn. This breaks the chip created by the cutting teeth. Add more cutting fluid with each full turn.Keep turning until one tap is completely recessed in your bottom bracket shell.
    6. Repeating the process above, turn the other tap until it too is recessed in your bottom bracket shell.

      Recess taps into shell
      The taps must be recessed in your shell if you want to face the edges.

    7. To face your bottom bracket shell, remove one tap handle by pulling outward on the handle. Install the facing cutter on the tap handle.
    8. Apply a liberal dose of cutting fluid to face of the cutter. Bring the cutter gently into contact with the bottom bracket shell.
    9. Hold the tool by the middle of the handle, and turn CLOCKWISE while applying pressure towards the shell. DO NOT rotate the facer counter-clockwise which will dull the facer teeth.

      Apply facing pressure to middle of handle

    10. Pull back on the handle after 3-5 turns and check your progress.

      Check facing progress
      Continue checking your progress every 3 to 5 turns.

    11. When the face of your bottom bracket shell shows a complete circle of freshly cut metal the facing process is complete.

      Full width of shell is not needed for facing
      Note the shell's face near the red arrow. Cutting the full width of the shell is not necessary. The black paint here represents a low area that is of no consequence to your lock ring or bearing cup.

    12. After the cut is complete, turn the facer gently clockwise to remove any metal burrs.
    13. Remove the other tap handle, install the facing cutter and repeat the process above.
    14. When you are done facing, remove the facer from the tap handle and reinstall the tap handles. Gently remove both taps. Use care to unthread the taps simultaneously to prevent thread damage.
    15. Clean the taps with a soft brush and apply a thin coat of cutting oil to protect them from rust. Gently clean the inside of your bottom bracket shell with a brush and an old cloth rag or paper towel. Throw the rag or paper towel in the trash when you are done. Do NOT use compressed air or your fingers to clean metal shavings.
     
    Park BFS-1 Facing Procedure
     
    The Park BFS-1 Pro Facing tool uses two threaded bushings that must be threaded into your bottom bracket shell. The shell's internal threads must be acceptable in order for the threaded bushings to fit. Retap your shell with the Park BTS-1 if the threaded bushings do not easily thread into place.

    The image below shows the left-hand thread and right-hand threaded bushings of the Park BFS-1. Notice how the threads slope at an angle. The left-hand threaded bushing slopes upward to the left. The right-hand threaded bushing slopes upward to the right.
    Always inspect a thread's slope to determine the thread's direciton.

    Inspect slope of thread for thread direction

    1. Check the thread's direction of your threaded bushings.
    2. NOTE: Before installing the threaded bushings, GREASE or use an antiseize both on the bushings and inside your frame shell.

      Grease bushing before installing

    3. If there is a left-hand threaded guide, install it into the drive side (right side) of your bike. Use the handle of the Park BFS-1 to thread the bushings in until both are recessed into frame.
    4. Note: If the threaded bushings are difficult to install, remove and tap your shell with the Park BTS-1. The threaded bushings must be recessed into your bottom bracket shell.
    5. Place the handle with the facer through your bottom bracket shell. On other side, install the washer, spring, keyed spacer, and tension adjusting nut.

      BFS-1 installed in shell

    6. Turn the handle gently clockwise to begin cutting. Increase the pressure as necessary by tightening the tension adjusting nut.
    7. After making 3 to 5 complete rotations, loosen the adjusting nut and draw the facing cutter away from the shell face to inspect your progress.
    8. After the cut is complete, loosen the adjusting nut and turn the facer gently clockwise to remove any metal burrs.
    9. Remove the facing tool, switch it to the other side of your frame and repeat the process above.
    10. Remove the adjusting nut and pull the handle from your bottom bracket shell. Remove the facer head. Use the handle to thread out the bushings from your bottom bracket shell.
    11. Clean the facer with a soft brush and apply a thin coat of cutting oil to protect it from rust. Gently clean your bottom bracket shell with a brush and an old cloth rag or paper towel. Throw the rag or paper towel in the trash when you are done. Do NOT use compressed air or your fingers to clean metal shavings.
     
    Information and photos are courtesy of Park Tool.
    Visit their site at ParkTool.Com
     
     
     
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    At Branford Bike we want you to be happy and satisfied with everything you purchase from us. We understand that sometimes you will need to return a product because it was not quite what you wanted. You may return anything you purchase from us within 60 days and unused, for an immediate exchange or refund.

     
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    Page 4
    Bottom Bracket Cutting Tools

    Bottom Brackets
    Table of Contents

    Branford Bike Catalog
    Main Table of Contents

    Page 6
    Featuring Bottom Bracket Installation Tips
    Branford Bike Catalog Index
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    Branford Bike Online Catalog - Archival Edition
    brought to you by the former owner of Branford Bike, Tim Brockett via his personal web site, TimsLife.Com
    This is an archival edition of the Branford Bike web site from February 2006. Complete with product photos, prices, how to articles and technical specifications it is a treasure trove of accurate, detailed and historical information.

    In July of 2006 Branford Bike was incinerated by a huge forest fire. No one was hurt but the inventory and buildings were completely destroyed. I witnessed the fire and stayed until the trees were burning in my driveway. At that point I hiked from Branford Bike, through the smoke and embers, down the mountain to my Jeep 3 miles away. I took photos and wrote about the harrowing experience so everyone could see what I saw. My insurance was generous and I later rebuilt my home and started another business selling books. Read the story here.

    Branford Bike was a huge part of my life for over 30 years; June 1976 to July 2006. I enjoyed those years tremendously and Branford Bike was often a labor of love. I hope you enjoy browsing through the archival catalog. If your visit brings back pleasant memories please share them with me via e-mail at timbrockett@gmail.com .

    If you find any printed Branford Bike catalogs, advertisments or flyers please scan them as a PDF and email. Or you may mail them via US Post to Tim Brockett, PO Box 1711, Emigrant, MT 59027. Eventually I will post them in a Memorabilia catalog section.

    Many Thanks and Best Wishes,
    Tim Brockett
     
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